Energy test guide · verified October 2, 2026

Duct testing: where your heated air actually goes

Forced-air homes routinely lose a meaningful share of their conditioned air into walls, attics, and garages before it ever reaches a room — and the rooms at the end of the line pay for it. This test pressure-measures the duct system's leakage and reads the real airflow at every register, which is why it answers comfort complaints that new equipment never fixes.

A duct-testing fan on a basement floor connected by flexible duct to a furnace, a pressure gauge hanging from a joist

Cost

$200–$450

Measures

Leakage % + per-room CFM

Explains

Cold far rooms

Fixes

$300 mastic → $3,000 sealing

What's involved

  1. Pressurize the ducts

    Registers get taped off, a calibrated fan connects to the system, and the pressure it takes to hold a standard test level reveals total leakage — the same logic as the blower door, applied to the ductwork alone.

  2. Measure real airflow at each register

    A flow hood over every supply and return reads actual delivered air. Labels and design drawings say what should arrive; the hood says what does.

  3. Find where the losses live

    Runs through attics, garages, and bulkheads; disconnected boots; crushed flex duct; panned joist returns that leak from every seam. The test localizes the loss so the fix is surgical.

  4. Check static pressure

    High static pressure means the system is straining — usually undersized returns or restrictive filters — which quietly wrecks both comfort and equipment life, and matters double for a future heat pump.

  5. Get the two numbers that decide everything

    Leakage as a share of system airflow, and per-room delivered CFM against each room's need (which the F280 calculation defines). Together they say whether your comfort problem is distribution — and exactly where.

How to get it done

HVAC contractors with duct-testing gear and some energy advisors offer it — ask for it by name when comfort is your complaint, and pair it with the F280 room-by-room calculation so delivered air can be compared to required air. If you're quoted new equipment for a comfort problem without anyone measuring the ducts, that's the tell.

If it finds a problem: your remediation options

Duct findings have a clean cost ladder:

$300–$800

Hand-sealing accessible runs

Mastic and foil tape (never fabric 'duct tape', which dries and falls off) on the joints you can reach — basement trunks, boots, panned returns. High return when the leaks are accessible.

$2,000–$3,000

Aerosolized internal sealing

Sealant mist injected through the system plugs leaks from the inside — the answer when ducts run through closed walls and ceilings you're not opening.

$300–$1,500

Balancing, dampers, and added returns

Sometimes air arrives but in the wrong proportions: balancing dampers, a return added to a starved room, or a rerouted run fixes distribution without touching leakage.

$200–$600 DIY-able

Insulate ducts outside the envelope

Runs through unconditioned attics and garages lose heat even when airtight — wrap them after sealing them.

And sometimes the honest finding is that the ducts are fine — the room loses too much heat through its walls and windows, and the fix is envelope, not airflow. That's a good $300 to have spent: it just saved you a duct renovation that wouldn't have worked.

Cost figures are Ontario planning bands as of October 2, 2026 — quotes vary with the house; use them to budget, not to negotiate.

Common questions

Cold far bedroom — is it ducts or the room?

This test plus the thermal scan answers it definitively: the flow hood says whether enough air arrives, and the IR camera says whether the room bleeds heat faster than any airflow could replace. Chasing either fix without the measurements is coin-flipping with thousands of dollars.

Is duct cleaning the same thing?

No — cleaning removes dust; it doesn't find or fix leakage, airflow, or balance, and it rarely changes comfort or efficiency. If a company leads with cleaning for a comfort complaint, keep looking.

Can I just close vents in unused rooms to push air further?

It backfires: closing registers raises system pressure, which increases duct leakage and strains the blower — and in the worst cases stresses the heat exchanger. Balance dampers at the trunk, set by measurement, are the legitimate version of the same idea.

Comfort problem? Measure before replacing

Tell us which rooms never work — we'll match you with an advisor and flag duct and airflow testing in your request.

Email us what you’re planning, your postal code and the type of building (a house, a duplex or triplex, or a larger multi-unit building) — we’ll reply with registered service organizations for your area and which rebates apply.

Email dave@clickshift.ca

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